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Gundle Plastics, South Africa

Energy Efficiency and Energy Management

Location:

Status:

Sector:

Johannesburg, South Africa

Industrial Manufacturing

Completed

Project

Challenges

  • Design and construct a range of energy efficiency and energy management measures in the support services for the plastics factory; compressed air, ground plastics, lighting, ventilation and HVAC.

Goals & Objectives

  • Gundle Plastics set a goal to reduce total electricity use by 20% by implementing energy management plan on all support services of their plastics factory.

Solutions

Service provided

  • Energy Efficiency Design

  • Energy Management System Design

  • Techno-Economic Modelling to establish Business Case

  • Project Management

  • Operation and Maintenance Contract

  • Measurement and Verification of Energy Saving

Results and Benefits 

Financial Results

  • 35% IRR

  • Capital Investment $0.15M

  • Annual Gross Revenue $0.7M

  • 5% COGS

Technologies applied

  • Voltage Optimiser

  • Ventilation on Demand

  • HVAC Optimisation

  • Compressed Air Pressure Reduction

  • Super Efficient LED Lighting

  • Energy Management Scheduling

  • Meter Technology

  • Online Electricity Dashboard

ESG Impact

  • 200 ton CO2 savings

  • 3 jobs created

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Project Location

Johannesburg, South Africa

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