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Palabora Mining, Lighting, South Africa

Indoor Lighting Efficiency Project

Location:

Status:

Sector:

Phalaborwa, South Africa

Mining and Heavy Industry

Completed

Project

Challenges

  • Indoor lighting that covers over 200,000 m2 of Concentrator, Smelter, Grinding, Drying, Refinery shed and the Underground Mining which operate 24/7, with over 30,000 lights. The annual coal cost to operate the lighting systems is US$2M p.a.

Goals & Objectives

  • The primary objective was to design and implement energy efficient LED Lighting for all indoor areas and target a 50% energy saving reduction.

Solutions

Service provided

  • Design of Energy Efficient Lighting

  • Energy Management Software & IT Energy Modelling

  • Techno-Economic Modelling to establish the Business Case

  • Project Management

  • Measurement and Verification of Energy Saving

Results and Benefits 

Financial Results

  • 30% IRR

  • Capital Investment $1.25M

  • Annual Gross Savings $0.6M

  • 2.5% COGS

Technologies applied

  • Super-Efficient LED Lighting

  • Equipment Optimization

  • Meter Technology

  • Online Electricity Dashboard

ESG Impact

  • 6,000 tons CO2 savings

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Project Location

Phalaborwa, South Africa

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